BARREL & HOT RUNNER INSULATION FOR INJECTION MOLDING

Less energy.
Less variation.
More control.

Take action on rising electricity costs. STS barrel and hot runner insulation reduces energy required by 30% or more and minimizes thermal variation—helping injection molders lower energy costs and gain greater process control.

Find your insulation

Results depend on the application and operating conditions. Understand performance

STS insulation installed around a hot runner manifold and nozzles
STS HOT RUNNER INSULATIONEngineered for the process.
30%+Reduction in energy required*
15% averageCycle-time reduction through cooler processing*
The insulation behind iControl™STS optimization. DME sales & support.

TWO APPLICATIONS. ONE THERMAL ADVANTAGE.

Keep heat where it belongs.

Start with the part of your molding process you want to improve.

STS barrel insulation blanket with fastening straps

01 / BARREL INSULATION

Reduce heat loss.
Take control of energy use.

Ultra-high-performance insulation enables thinner blankets. Premium external materials improve durability and ease of maintenance, with military-grade spring-loaded buckles for quick installation and release.

Explore barrel insulation
Insulated STS hot runner assembly

02 / HOT RUNNER INSULATION

Minimize variation.
Improve process control.

Insulate the manifold and nozzles to reduce heat loss and thermal variation. Works with all major hot runner system OEMs. This is the STS insulation sold by DME as iControl™.

Explore hot runner insulation

THE TECHNOLOGY BEHIND THE NAME

DME iControl™.
Singh Thermal Systems insulation.

The hot runner insulation marketed by DME as iControl is our insulation.

Only STS provides full process optimization for STS insulation. Our team reviews your baseline, designs the insulation and works with your molders to optimize temperatures and cycle parameters. DME provides sales, logistics and in-country support for the insulation sold under the iControl product name. DME is part of Hillenbrand’s DME & Mold-Masters business, connecting customers to an established global molding-technology organization.

See how it works

A MORE CONTROLLED PROCESS

01

Lower energy costs

As electricity rates rise, insulation gives molders a practical way to reduce the energy their process requires. Retain useful heat and reduce the cost of replacing heat lost to the surrounding environment.

02

Minimize thermal variation

Help create a more uniform thermal environment in the molding process.

03

Give molders more control

With greater thermal control, most companies choose to run cooler. STS reports that this can unlock 15% average cycle-time reductions with the same or better part quality.

*STS product performance claims. Energy and cycle-time results depend on the application, baseline, installation and process optimization. The energy claim does not describe total factory electricity use. Validate quality and performance for your part and resin.

SINGH FAMILY COMPANIES

Meet our family companies.

Singh Thermal Systems is part of the Singh family of companies, alongside Singh Automation and Singh Vision Systems.

LET’S TALK ABOUT YOUR PROCESS

Put better thermal control
to work on your floor.

Discuss your application